玻璃升降器装配生产线

总体理念

1.本生产线满足左前、左后、右前、右后的玻璃升降器装配要求(产品和工艺)；

2. 每个工位采用人工手动喂料,人工出料,工位与工位之间采用不锈钢槽式、滑槽或旋转料架交替输送；

3.生产线采用单件流动原则,工位与工位之间按1-10件缓存设计； 4.生产线总共设计4个工位，每个工位基本平衡，工位时间节拍为40S/件，每天8小时产量约为700件；

5. 每个工位对易错装,漏装,和反装的零件,适当应用防错技术,对其进行防错监控；

6. 每个工序完成，人工对相应的装配特性（错漏装，是否到位，运转性能等）进行自检，并作相应标记 

7.终检设置外观检测台：对易错漏装的零件，外观件，产品性能等项目人工再次确认；

8.按流程进行不合格品控制，质量管理，工艺管理.

9.适当应用设备管理，安全，人机工程,快速换模换线,外观等技术。

The overall concept

1. The production line meets the assembly requirements (products and processes) of glass lifters at left front, left back, right front and right back;

2. Each station adopts manual feeding and manual discharging, and stainless steel trough, chute or rotary material rack is used for alternating transportation between the station and the station;

3. The production line adopts the principle of one-piece flow, with 1-10 pieces of cache between the stations;4. A total of 4 stations are designed for the production line, and each station is basically balanced. The time beat of the stations is 40S/ piece, and the output of 8 hours per day is about 700 pieces;

5. At each station, the parts that are easy to be misinstalled, misinstalled or uninstalled shall be properly applied with error proofing technology and monitored;

6. After the completion of each process, manual self-check the corresponding assembly characteristics (wrong or missing assembly, whether it is in place, operation performance, etc.) and mark accordingly

7. Setting appearance testing table for final inspection: manually confirm the parts, appearance pieces, product performance and other items that are easy to be wrongly installed and missed;

8. Conducted nonconforming product control, quality management and process management according to the process.

9. Appropriate application of equipment management, safety, ergonomics, rapid mold change and line change, appearance and other technologies.