马来西亚-玻璃升降器流水线

总体理念（生产线满足TEA-T010系列升降器兼容使用）

1.本生产线满足左前、左后、右前、右后的玻璃升降器装配要求(产品和工艺)；

2. 每个工位采用人工手动喂料,人工出料,工位与工位之间采用不锈钢槽式、滑槽交替输送；

3.生产线采用单件流动原则,工位与工位之间按1-10件缓存设计

4.生产线总共设计3个工位，每个工位基本平衡，工位时间节拍约为50S/件，每天8小时产量约为550件；

5. 每个工位对易错装,漏装,和反装的零件,适当应用防错技术,对其进行防错监控；

6. 每个工序完成，人工对相应的装配特性（错漏装，是否到位，运转性能等）进行自检，并作相应标记 

7.检测设备满足检测项目为：上升时间/速度、上升电流、堵转电流、堵转力、弹簧弹出量、张紧力、传动掣高低差检测；检测数据通过工控机进行分析并制成Excel报表，通过条码打印机打印条码

8.终检设置外观检测台：对易错漏装的零件，外观件，产品性能等项目人工再次确认；

9.按流程进行不合格品控制，质量管理，工艺管理.

10.适当应用设备管理，安全，人机工程,快速换模换线,外观等技术。

General concept (the production line is compatible with tea-T010 series lifters)

1. The production line meets the assembly requirements (products and processes) of glass lifters at left front, left back, right front and right back;

2. Manual feeding and manual discharging are adopted for each station, and stainless steel trough and chute are adopted for alternating transportation between the station and the station;

3. The production line adopts the principle of single-piece flow, with 1-10 pieces of cache designed between stations

4. The production line designs a total of 3 stations, each of which is basically balanced, with a time beat of about 50S/ PCS and a daily output of about 550 PCS for 8 hours;

5. At each station, the parts that are easy to be misinstalled, misinstalled or uninstalled shall be properly applied with error proofing technology and monitored;

6. After the completion of each process, manual self-check the corresponding assembly characteristics (wrong or missing assembly, whether it is in place, operation performance, etc.) and mark accordingly

7. The detection equipment meets the following detection items: detection of rising time/speed, rising current, blocking current, blocking force, spring eject quantity, tension force and height difference of driving lever;The detection data is analyzed by IPC and made into Excel report, and the bar code is printed by bar code printer

8. Setting appearance testing table for final inspection: manually confirm the parts, appearance pieces, product performance and other items that are easy to be wrongly installed and missed;

9. Carry out nonconforming product control, quality management and process management according to the process.

10. Appropriate application of equipment management, safety, ergonomics, rapid mold change line, appearance and other technologies.