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拉索装配生产流水线

满足单根和双根推拉索的装配要求(产品和工艺)  Meet the assembly requirements of single and double push cables (products and processes)

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拉索装配生产流水线

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一.总体理念
 
满足单根和双根推拉索的装配要求(产品和工艺)
 
每个工位采用人工手动喂料,人工出料,工位与工位之间采用不锈钢槽式悬挂滑槽交替输送
 
 生产线采用单件流动原则,工位与工位之间按1-5件缓存设计.
 
 生产线总共设计10个工位(含包装),每个工位基本平衡,工位时间节拍为20S/套,每天8小时产量为1440套.
 
对易错装,漏装,和反装的零件,适当应用防错技术,对其进行防错监控.
 
每个工序完成,人工对相应的装配特性(错漏装,是否到位,运转性能等)进行自检,并作相应标记 
 
终检设置外观检测台:对易错漏装的零件,外观件,产品性能等项目人工再次确认。 
 
 按流程进行不合格品控制,质量管理,工艺管理.
 
适当应用设备管理,安全,人机工程,快速换模换线,外观等技术
 . general idea

 

Meet the assembly requirements of single and double push cables (products and processes)

 

Each station adopts manual feeding and manual discharging, and the stainless steel groove hanging chute is used for alternating conveying between stations

 

The production line adopts the principle of single piece flow, and the buffer design between stations is 1-5 pieces.

 

The production line is designed with a total of 10 stations (including packaging), each station is basically balanced, the time tempo of each station is 20S/ set, and the output is 1440 sets per 8 hours per day.

 

Proper application of error-proof technology to the parts that are easy to be misfitted, misfitted, and backloaded, and error-proof monitoring shall be carried out.

 

After the completion of each process, the corresponding assembly characteristics (wrong and missing installation, whether in place, operation performance, etc.) should be manually self-checked and marked accordingly

 

Final inspection set up appearance testing platform: manually confirm the parts, appearance parts, product performance and other items that are easy to be installed by mistake or omission. 

 

According to the process of non - conforming product control, quality management, process management.

 

Appropriate application of equipment management, safety, ergonomics, rapid change of die line, appearance and other technologies

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