This production line meets the assembly requirements of the glass lifters (products and processes) at left front, left back, right front and right back.
General concept (the production line is compatible with tea-T010 series lifters)
1. The production line meets the assembly requirements (products and processes) of glass lifters at left front, left back, right front and right back;
2. Manual feeding and manual discharging are adopted for each station, and stainless steel trough and chute are adopted for alternating transportation between the station and the station;
3. The production line adopts the principle of single-piece flow, with 1-10 pieces of cache designed between stations
4. The production line designs a total of 3 stations, each of which is basically balanced, with a time beat of about 50S/ PCS and a daily output of about 550 PCS for 8 hours;
5. At each station, the parts that are easy to be misinstalled, misinstalled or uninstalled shall be properly applied with error proofing technology and monitored;
6. After the completion of each process, manual self-check the corresponding assembly characteristics (wrong or missing assembly, whether it is in place, operation performance, etc.) and mark accordingly
7. The detection equipment meets the following detection items: detection of rising time/speed, rising current, blocking current, blocking force, spring eject quantity, tension force and height difference of driving lever;The detection data is analyzed by IPC and made into Excel report, and the bar code is printed by bar code printer
8. Setting appearance testing table for final inspection: manually confirm the parts, appearance pieces, product performance and other items that are easy to be wrongly installed and missed;
9. Carry out nonconforming product control, quality management and process management according to the process.
10. Appropriate application of equipment management, safety, ergonomics, rapid mold change line, appearance and other technologies.
The equipment adopts advanced technology, through the touch screen visual operation, PLC automation to control;The design is compact and reasonable, the performance is stable, the operation is simple and easy to maintain
The equipment is composed of square tooth plate oiled riveting machine, auxiliary arm oiled roller riveting machine, long and short chute oiled riveting, automatic screw making, parameter full inspection and installation, man-machine interface, programmable controller and so on.The functions and characteristics of the equipment are as follows: after the process parameters are set through the human-machine interface, press the start button, and the programmable controller automatically controls the actuator (solenoid valve, motor, hydraulic cylinder, etc.) to act as required, and complete the oiling, riveting and parameter inspection of the workpiece.