设备介绍 设备组成：多头自动钻孔工作台由机体、定位工装、伺服进给装置、冷却系统、人机界面及可编程控制器等组成。 工作原理：将标准产品的数据通过人机界面输入并保存，将待打孔的工件放置到定位工装指定位置，按下双手启动按钮，设备开始工装打孔完成后自动返回原点，超出行程或出现信号检测失败等系统发出警报提示。 设备特征：本设备采用多重互锁安全检测模式，实时安全报警信息；通过配置的高精确度传感器和智能化的可编控制器及伺服运动机构进行多头同时进给装置，具有速度快、故障率低、性能稳定、使用寿命长等特点，适用于多孔零件同时打孔作业。 Equipment introduction Equipment composition: Multi-head automatic drilling table is composed of body, positioning equipment, servo feed device, cooling system, man-machine interface and programmable controller. Working principle: input and save the data of the standard product through the human-machine interface, place the workpiece to be punched to the designated position of the positioning fixture, press the start button with both hands, and the device will automatically return to the origin after the completion of the tooling drilling, and the system will give an alarm when the stroke is exceeded or signal detection fails. Device features: The device adopts multiple interlock security detection mode and real-time security alarm information;Through the configuration of high precision sensors and intelligent programmable controller and servo motion mechanism for multi-head simultaneous feed device, with fast speed, low failure rate, stable performance, long service life and other characteristics, suitable for multi-hole parts at the same time drilling operations.

本设备具有将钢丝管通过自动化管理系统设置为：自动送料-自动切断-自动倒内外角-自动记录尺寸数量-自动卸料一体完成，可调整加工客户指定管径和长度的套管，具有精度高可靠性好等特点；本设备配有高精度控制系统，长度设定完成后启动设备，设备将自动运行，自动下管倒角数量达到客户指定数量时，设备自动报警提醒客户产品数量完成，大大提升了产品的精度与速度，可节省人工成本。 The equipment can set the steel wire pipe through the automatic management system as: automatic feeding - automatic cutting - automatic inverted inside and outside Angle - automatic recording size and quantity - automatic unloading, and can adjust the processing customer specified pipe diameter and length of the sleeve, with high precision and good reliability;The equipment is equipped with a high-precision control system. After the length setting is completed, the equipment will start and operate automatically. When the number of automatic down-tube chamfering reaches the number specified by the customer, the equipment will automatically alarm to remind the customer that the product quantity is completed, which greatly improves the precision and speed of the product and can save labor cost。

本项目设备工位移动机构采用整体同步行进，保证产品级进精度和可靠性；采用人机控制界面，实现参数化可视控制，便于实时更改相应参数，加设产品检测数据后台储存功能，便于提示观察，与传统的分离式工艺相比，本设备有保证产品质量、提高生产效率、及减少人员配置的优点，更好的实现后期设备的调试和维护。 The mobile mechanism of the equipment station in this project adopts the whole synchronous movement to ensure the product grade accuracy and reliability.Parametric visual control is realized by using the man-machine interface, control, convenient for real-time changes corresponding parameters, including product testing data backend storage function, facilitate prompt observation, compared with the traditional separate technique, this equipment is guaranteed product quality, improve production efficiency, and reduce staffing, the advantages of better implementation of the late equipment debugging and maintenance.

1)电源220V、50Hz,气源0.5-0.7Mpa； 2)适用于套管类型:本设备适用于φ5-φ6-φ7弹簧软管或直丝管，保证管子直线度； 3)适用于钢丝绳类型:本设备适用于φ1.5-1*19、φ1.8-1*19、φ2.0-1*19、φ2.5-1*19钢丝绳； 4)加工产品尺寸范围：压力管长度范围900mm-1900mm、A+B长度范围42mm-242mm,精度±1mm；产品极限总长度：942mm-2142mm（不包含螺杆接头长度尺寸）； 5)带防尘套产品加工要求：需满足A+B长度尺寸大于（42mm加上防尘套自然状态下长度尺寸）； 6)螺杆零件要求：螺杆外形整体通圆无方盘，规格M5、M6,长度65-68±1mm，螺杆内孔倒角60度，倒角圆润无飞边快口，内孔与外径保证同心度小于0.1mm； 7)压铆力：15T，压铆总行程：100mm，增压行程：15mm； 8)精切机构剪切力：5000N； 9)拉脱力检测参数：气压0.3Mpa出力1300N±50N，气压0.6Mpa出力2700±50N，拉力传感器最大量程0-500Kg,精度0.3%； 10)A+B行程检测参数：检测力50N±10N，拉力传感器最大量程0-50Kg,精度0.3%，位移传感器量程0-100mm,精度0.3%，分辨率0.02mm,检测气缸行程0-60mm; 11)产品分选容量100套；批次分选数量自由可调； 12)产品数据储存100万组，可导出； 13)产品报废率不大于1%，因产品零件质量问题不计入产品报废率； 14)设备动作1个循环周期时间不大于5s,不包含人工装件时间； 15)设备更换产品工装调整时间不大于15分钟，按熟练工人测算；1) power supply 220V, 50Hz, air source 0.5-0.7mpa; 2) applicable to the type of casing: this device is applicable to 5-6-7 spring hose or straight wire tube, ensuring the straightness of the pipe; 3) suitable for wire rope type: this equipment is suitable for the 19, phi phi 1.5 1 * 1.8 1 * 19, 19, phi phi 2.0 1 * 2.5 1 * 19 wire rope; 4) size range of processed products: pressure tube length range 900mm-1900mm, A+B length range 42mm-242mm, accuracy ±1mm;Total product limit length: 942mm-2142mm (not including screw joint length and size); 5) processing requirements for products with dust jacket: A+B length shall be met if the size is larger than (42mm plus the length of dust jacket in the natural state); 6) screw parts requirements: screw overall shape through a round non-square plate, M5, M6, length of 65-68±1mm, screw hole chamfering 60 degrees, chamfering round no flash flash, inner hole and outer diameter to ensure the concentricity of less than 0.1mm; 7) riveting force: 15T, total riveting stroke: 100mm, pressurized stroke: 15mm; 8) shear force of fine cutting mechanism: 5000N; 9) tensile force detection parameters: air pressure 0.3mpa output 1300N±50N, air pressure 0.6mpa output 2700±50N, maximum range of tension sensor 0-500kg, accuracy 0.3%; 10)A+B stroke detection parameters: detection force 50N±10N, maximum range of tension sensor 0-50kg, accuracy 0.3%, displacement sensor range 0-100mm, accuracy 0.3%, resolution 0.02mm, cylinder stroke 0-60mm; 11) product sorting capacity of 100 sets;Batch sorting quantity is freely adjustable; 12) 1 million sets of product data can be stored and exported; 13) the scrap rate of products shall be no more than 1%, and shall not be included in the scrap rate due to quality problems of product parts; 14) the time of one cycle of equipment action should be no more than 5s, excluding the time of human tooling; 15) the adjustment time of equipment replacement and tooling shall be no more than 15 minutes, calculated by skilled workers;

设备集成了钢丝绳原材料匹配、穿弹簧、下线、小夹头铆压、拉脱力检测、尺寸检测、产品合格品与不合格品分选、产品数量批量储存、合格品打印标签等动作。与传统的分离式工艺相比，具有保证产品质量、提高生产效率、及减少人员配置的优点。设备工位移动机构采用整体同步行进，保证了产品级进精度和可靠性。设备采用人机控制界面，实现参数化可视控制，方便生产员工根据实际生产需求更改相应参数，产品检测数据具有后台储存功能，设备故障可显示提示；设备使用电器元器件、电气控制元件均采用国内外知名品牌，保证设备运行精度及稳定性；设备合理的调试、维护门的设计，更好的实现后期设备的调试和维护。 The equipment integrates the actions of wire rope raw material matching, spring piercing, looping, small collet riveting, puller force testing, dimension testing, product qualified and unqualified product sorting, product quantity batch storage, qualified product printing label and so on.Compared with the traditional separation process, it has the advantages of ensuring product quality, improving production efficiency, and reducing personnel allocation.The position moving mechanism of the equipment adopts the whole synchronous motion, which ensures the advanced precision and reliability of the product.The equipment adopts the man-machine control interface, realizes the parameterized visual control, and facilitates the production staff to change the corresponding parameters according to the actual production requirements. The product detection data has the function of background storage, and the equipment failure can display prompt;The electrical components and electrical control components of the equipment all adopt well-known brands at home and abroad to ensure the operation accuracy and stability of the equipment;Reasonable equipment debugging, maintenance door design, better implementation of late equipment debugging and maintenance.

1)电源220V、50Hz,气源0.5-0.7Mpa； 2)加工产品范围：产品A+B有效长度800mm-1000mm，精度±0.5mm； 3)线径规格：1.5mm； 4)压铆力：8T，压铆总行程：100mm，增压行程：12mm； 5)剪切力：3200N； 6)拉脱力检测1080±50N； 7)有效长度检测力50N±5N,位移传感器检测精度0.02mm; 8)产品分选容量100套；批次分选数量自由可调； 9)产品数据储存100万组，可导出； 10)刀具报废寿命30万次； 铆合模具工作块客户自己加工 1) power supply 220V, 50Hz, air source 0.5-0.7mpa; 2) processing product range: product A+B effective length 800mm-1000mm, accuracy ±0.5mm; 3) wire diameter: 1.5mm; 4) riveting force: 8T, total riveting stroke: 100mm, pressurized stroke: 12mm; 5) shear force: 3200N; 6) tensile force detection: 1080±50N; 7) effective length detection force: 50N±5N, displacement sensor detection accuracy: 0.02mm; 8) product sorting capacity of 100 sets;Batch sorting quantity is freely adjustable; 9) 1 million sets of product data can be stored and exported; 10) tool scrapping life: 300,000 times; Riveting mold work block customer processing