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钢丝绳两端铆接自动加工设备

1)设备集成了钢丝绳原材料匹配、穿弹簧、下线、大夹头铆压、小夹头铆压、拉脱力检测、尺寸检测、产品合格品与不合格品分选、产品数量批量储存、合格品打印标签等动作。与传统的分离式工艺相比，本设备有保证产品质量、提高生产效率、及减少人员配置的优点； 2)设备工位移动机构采用整体同步行进，保证了产品级进精度和可靠性； 3)设备采用人机控制界面，实现参数化可视控制，方便生产员工根据实际生产需求更改相应参数，产品检测数据具有后台储存功能，设备故障可显示提示； 4)设备使用电器元器件、电气控制元件均采用国内外知名品牌，保证设备运行精度及稳定性；设备合理的调试、维护门的设计，更好的实现后期设备的调试和维护 1) the equipment is integrated with steel wire rope raw material matching, spring piercing, off line, riveting and pressing of large chuck, riveting and pressing of small chuck, pulling force testing, dimension testing, product qualification and non-qualification product sorting, product quantity batch storage, qualified product printing label and other actions.Compared with the traditional separation process, this equipment has the advantages of ensuring product quality, improving production efficiency and reducing personnel allocation. 2) the overall synchronous movement of the equipment station mobile mechanism ensures the product grading accuracy and reliability; 3) the equipment adopts man-machine control interface to realize parameterized visual control, which is convenient for the production staff to change the corresponding parameters according to the actual production requirements. The product test data has the function of background storage, and the equipment failure can be displayed and prompted. 4) the use of electrical components and electrical control components of the equipment adopts well-known brands at home and abroad to ensure the operation accuracy and stability of the equipment; Equipment reasonable debugging, maintenance door design, better realization of late equipment debugging and maintenance

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钢丝绳两端铆接自动加工设备人机界面

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详情描述

1、设备机架：60*60*5方管钢结构架体、封板、脚杯；

2、钢丝绳来料扫码匹配；

3、钢丝绳放线机构：

4、穿弹簧下线机构：放线、穿弹簧、拉线、夹紧、切断；

5、铆压大夹头机构：送大夹头、零件检测、穿线、露头检测、气液增压；

6、铆压小夹头机构：送小夹头、零件检测、拉紧、穿线、露头检测、气液增压；

7、拉脱力、尺寸检测机构：1080N拉脱力检测、50N有效长度尺寸检测；

8、分选机构：合格品箱、不合格品箱、批量缓存；

9、合格品打印标签；

10、安全罩：铝型材架体、安全门、钢丝防护网；

11、控制部分：人机界面、PLC、电池阀、接近开关、光纤传感器、磁性开关压力传感器、位移传感器、液压继电器等电器控制元器件；

2.2设备动作流程：

1.原材料扫码匹配——2.钢丝绳放线缓存——3.穿弹簧——4.切线——5.铆大夹头——6.铆小夹头

设备合理的调试、维护门的设计，更好的实现后期设备的调试和维护；

1. Equipment frame: 60*60*5 square pipe steel structure frame, sealing plate, foot cup;

2. Wire rope incoming material sweeping code matching;

3. Wire rope setting mechanism:

4. Spring pulling off mechanism: wire setting, spring pulling, wire pulling, clamping and cutting;

5. Riveting and pressing large chuck mechanism: feed large chuck, parts detection, threading, outcropper detection, gas-liquid booster;

6. Riveting press collet mechanism: feed collet, parts detection, tension, threading, outcroppings detection, gas-liquid supercharging;

7. Pull-off force and dimension detection mechanism: 1080N pull-off force detection, 50N effective length size detection;

8. Sorting mechanism: qualified product box, unqualified product box, batch cache;

9. Print labels for qualified products;

10. Safety cover: aluminum profile frame, safety door, steel wire protection net;

11. Control part: human-machine interface, PLC, battery valve, proximity switch, optical fiber sensor, magnetic switch pressure sensor, displacement sensor, hydraulic relay and other electrical control components;

2.2 Equipment action flow:

1. Material scanning code matching -- 2. Wire rope laying out cache -- 3. Spring piercing -- 4

Reasonable equipment debugging, maintenance door design, better implementation of late equipment debugging and maintenance;